by Calvin » Sun Dec 07, 2008 9:46 pm
I spent a very interesting afternoon fooling with the white switches at the end of the tracks and I wanted to share my findings.
My littermaid mega (LM920V) hadn't been working in ages. The rake would not budge from the rest position in the rear of the unit. Power cycling the unit did not cause the rake to cycle. I was using the AC adapter and the red power light was on.
I had gone back to manual scooping while contemplating a new purchase when I stumbled on this wonderful site. Encouraged by the other resourceful people who have brought their littermaid back to life, I began fooling with the switches thinking they had become fouled. What was very frustrating, I was able to make the rake cycle once with my fooling, but after that one cycle, it refused to budge again.
My littermaid had two white toggle switches at the end of the track by the poo hopper. Facing the littermaid from the ramp side closest, the right switch with white and tan wires appeared to be working. At rest, the switch is in the closed state as verified by my ohmmeter. When the switch is toggled, the switch would open.
The switch on the left, with the white and red wires remained open despite my attempts to depress the white toggle.
Since the other switch appeared to be in the closed state at rest, I bypassed the left switch by shorting the circuit and power cycled the unit to see if it would work. Success! The unit appeared to work with only one switch. The rake would advance to the end of the track, hit the one switch on the right and return to it's resting position.
Encouraged by my findings, I cut the left switch out of the circuit and soldered the red and white leads together. Now the rake would cycle every time I powered off the unit. It was only after I soldered the wires and reassembled the unit when the thought occurred to me that there must be some purpose. Why else would it be there?
Thinking that I had just made more work for myself, I began testing if the rake would cycle if the beam was blocked. While I was waiting for the unit to cycle after breaking the beam, I removed the faulty switch and opened it to see what was causing the switch to fail.
The innards of the switch are quite simple. A metal bar is held against the two contacts by a spring. The toggle presses against the bar, compressing the spring, breaking the circuit against the contacts. The reason my switch was no longer working was due to sooty deposits on the contacts and on the bar presumably from sparking when the switch was opened during normal use. There was no corrosion that I could see.
I presume when the customer support person is telling you to press the toggle switches 7 or 8 times to "reset" the unit, the real purpose is to attempt to reestablish a circuit by disrupting any soot on the contacts. My attempts to "reset" were not successful.
Luckily, the unit continues to cycle from the eye. My littermaid is now fully functioning again.
However, this begs the question. Why did they include a switch that apparently is not necessary to the functioning of the unit? And the only purpose it seems to serve is to add another point of failure.
If anyone can shed light on why the switch was included or if by cutting my switch, I've created a dangerous situation, it would be much appreciated.