by CatGenius » Sat May 28, 2011 6:34 pm
Replacing the resistor is of no use, neither is replacing any of the capacitors.
In cheap or intensively electronics, capacitors can dry out and stop doing what they're made for, but not the type used in the CatGenie. The resistor is well dimensioned to handle the load under normal conditions, so if it's burned it's just an effect and not a cause.
The scooper motor has two coils in it to move the arm. These coils carry 115VAC at 60Hz. Unfortunately the coils are not cast in resin, as is quite common for this type of motor. This leaves room for the wires of this coil to vibrate at the 60Hz presented. Because of this, two things can happen:
1. One of the wires breaks, stopping your scooper arm from working properly.
2. The wires rub against each other, damaging the insulation and shorting part of the coil. This will increase the load on the resistor, burning it out eventually.
You can open the motor and check for broken wire a the terminal or on the surface. Rubbing the coil along the winding direction, tightening the winding sometimes helps, but this is really advanced repairing and usually only has a temporary effect. The best way is to have your processing unit repaired or swapped by PN.