With all of the problems I've had with "Smart" cartridges failing with less than half the cycles that I'm supposed to get .. I figure I have about $150 worth of washings/unused solution due to prematurely failing cartridges .. I am glad to see someone has figured this out. If I were to do this, I wouldn't be refilling with anything harmful for my kitty. In fact, I picked up about six old (unused) LitterFree cartridges on eBay a couple of years ago to keep my LF running. Each one will refill the CG cartridge about 4-6 times. The solution is very similar, if not the same. After that, I might use Simple Green or the stuff someone else found that is used in animal hospitals (can't remember the name, but it can be found in the LF forum).
I don't have a problem buying the "Smart" Cartridges. I am more than happy to keep them in business. **BUT** I am also sick of getting no more than 15 washings and then getting "empty" beeps. As I said .. I have about $150 worth of solution (in failed cartridges) that I can't use because the cartridges are defective. CatGenie/Petno have sent me three PU's and ALL of them still have the "empty" cartridge warning defect. So .. I have gotten used to having about 20 3/4 to 1/2 full cartridges that on't work any more, and always making sure that I have at least two or three brand new cartridges at the ready. That becomes very expensive. I also know that I cannot rey on leaving for a few days with the CG in automatic mode because if it fails on day one or two, I will come back in town to a CG that has been beeping for 3-5 days and has scared the cat away from ever using it again! Which kind of makes the CG useless, except that it alleviates manual scooping (which is fine, but not exactly what the CG is fully capable of). So, I come back hoping that the cat will still use a filthy bowl with about 5 days worth of pee and poop and not resort to pooping and peeing on the couch! IMO, this is NOT getting my $$$ worth out of the CG. So pardon me if I fail to shed tears about what happens to CG/Petno if I choose to refill my own cartridges!

I'm more worried about getting my money's worth!!
If CG would just fix these problems and reprogram the machines to disable the "empty" beeps automatically after a short time, or allow us to turn them off altogether, this wouldn't be a problem! Many of us already have VERY skittish cats who will use the CG, but will also be scared away from using it again if there is anything that will scare her away from it. For this reason, I always run manual cycles. After two years, she uses the CG but she also still looks at "The Hand" as if it is some evil alien that is just waiting to kill her before she squats!